Inclusive by Design: How Innovation in Utilities Workwear Drives Performance and Wellbeing

Laing O'Rourke Uniform

Utilities teams keep nations running, restoring power after storms, maintaining water networks, and delivering safety‑critical services in conditions that can shift from calm to hazardous within minutes. Yet too often, utilities workwear has lagged behind the realities of modern field operations and a more diverse workforce. It often lacked inclusive sizing, adaptable protection, and modern sustainability credentials. In 2026, that is going to change rapidly.

Procurement leaders across the UK and Europe increasingly view their staff workwear not as a commodity but as a strategic system that supports safety, consistency, operational uptime, and staff satisfaction. At JSD, we see this shift first-hand. Organisations want garments that feel like a second skin, that perform in the field, and that meet tougher sustainability expectations. They also want suppliers who can prove claims, trace materials, and deliver durable, eco-friendly uniforms that align with EU and UK regulatory frameworks.

This article explores how innovative workwear and progressive design improve comfort and safety, while also supporting compliance and ESG reporting. We outline the evolving landscape for sustainable workwear, highlight breakthroughs in textiles and fit, and provide a practical roadmap for implementing inclusive, environmentally responsible uniforms that your teams will value.

From Commodity to Critical System: Why Utilities Workwear Matters in 2026

The job of a lineworker, engineer, or field technician places unique demands on clothing: long shifts, repetitive movement, confined spaces, variable weather, and the need for visibility and protection around live systems. When workwear is poorly designed, crews compensate with makeshift alterations that can undermine protection or slow the job. When it is inclusive and ergonomic, it reduces fatigue, improves range of motion, and raises consistency of task performance. UK regulator guidance on thermal comfort confirms that clothing choice directly influences heat stress and productivity, urging employers to select breathable, adjustable systems and manage temperature proactively.

At the same time, European policy is recasting textiles as a circular, data‑rich product category. The EU Strategy for Sustainable and Circular Textiles sets the direction of travel: garments should be durable, repairable, and recyclable, and free from harmful chemicals. For utilities, the implication is clear: workwear must now be specified with lifecycle performance and end‑of‑life responsibility in mind.

Inclusive by Design: Closing the Fit and Safety Gap

Traditional sizing built around a narrow body model leaves many wearers with kit that is tight where it should flex, and loose where it should protect. Poor fit compromises thermoregulation, dexterity, and sometimes even hazard coverage. In the UK, the new BSI guidance BS 30417:2025, which relates to the provision of inclusive personal protective equipment (PPE), provides a practical framework for procuring PPE and clothing that “fits regardless of gender, ethnicity, body shape, age, or disability,” helping employers demonstrate due diligence. Campaigns highlighting women’s PPE gaps underline the safety and retention risks of poor fit across male and female wearers alike.

An inclusive approach combines extended size sets, proportional grading (height, chest, hip, rise), pattern variations for different body shapes, and wearer trials in real tasks. Add climate‑smart layering (base/mid/shell) and adjustability at cuffs, hems, and waists, and you create innovative workwear that performs for everyone — not just a subset of your workforce. Beyond ethics, the business case is straightforward: better fit means fewer returns, fewer workarounds, and better safety compliance.

Standards That Matter on Site

Utilities roles often require conformity to multiple standards at once. For visibility, EN ISO 20471 defines the performance of high‑visibility clothing and minimum retroreflective and fluorescent areas. For electrical hazards, IEC 61482‑2 covers protective clothing against the thermal hazards of an electric arc; correct garment systems and layering, not just fabric labels, determine protection levels. HSE advice reiterates the need to manage heat stress through breathable fabrics, task planning, and rest/hydration protocols.

Treat standards as design inputs, not after‑the‑fact tests. That means building visibility into the pattern (unbroken bands across torso/limbs), validating arc‑rated systems as ensembles, and stress‑testing finished garments with field simulations. When safety and ergonomics are integrated from sketch to sample, sustainable workwear delivers protection with less bulk and better mobility — exactly what crews need to perform consistently.

Sustainable Workwear and the EU Circularity Shift

Textile policy in Europe is evolving quickly. The Ecodesign for Sustainable Products Regulation (ESPR) will set product‑group rules for durability, repairability, recycled content, and microfibre shedding, and it underpins the rollout of Digital Product Passports. The European Commission has begun detailed DPP design and consultation, including governance and certification options for textiles. In parallel, 2025’s revised Waste Framework Directive strengthens separate collection and sorting obligations for textiles, which will shape take‑back and recycling logistics.

Procurement teams should reflect these shifts in specifications: require DPP‑ready data (fibre content, origin, chemical compliance, care/repair instructions), design for disassembly where feasible, and plan reverse logistics from day one. New ISO circular economy standards (ISO 59004, ISO 59010, and ISO 59020) give a common language for KPIs such as repair rates, recycled content, and material recovery. Together, these tools make eco‑friendly uniforms measurable — not just aspirational.

Materials and Design: Where Protection Meets Comfort

Field roles need protection without heat burden. Inherent FR fibres like aramids (for example, Kevlar® or Nomex®) maintain performance without chemical treatments and can be engineered into lighter, more breathable fabrics that still meet arc‑flash system requirements. For non‑FR garments, recycled polyester and recycled nylon blends reduce reliance on virgin petrochemical inputs. In both cases, choose weaves and knits that move moisture away from the skin and allow air to circulate.

Pattern engineering is just as important as fibre science. Ergonomic gussets, articulated knees and elbows, and off‑seam pockets preserve range of motion without adding bulk. Zoned ventilation, such as mesh back yokes, helps crews shed heat, while adjustable hems and cuffs let wearers fine‑tune fit through the day. These choices align with HSE guidance on thermal comfort and heat‑stress control. The result is innovative workwear that crews keep on because it helps them do the job better. Building in long‑wear features as standard: bartacks at stress points, reinforced pocket bags, abrasion‑resistant panels, and hardware tested for salt, dirt and corrosion.

Proving the ROI: Productivity, Retention, and Brand Trust

The total cost of ownership for workwear spans design, sampling, distribution, wear life, repairs and end‑of‑life. An inclusive size run and smarter pattern blocks reduce returns and emergency re‑orders. Durable fabrics and reinforcements lengthen replacement cycles. Climate‑smart systems mitigate heat‑stress downtime. Circular take‑back avoids landfill fees and reputational risk. With DPP‑ready garments, procurement and ESG teams also capture the data needed for CSRD disclosures and internal dashboards.

Trust is the long tail of ROI. Crews notice when leadership invests in sustainable workwear that fits and performs; communities notice when restoration teams look professional and protected. Over time those perceptions compound into safer jobs, higher morale and stronger public confidence in the service.

Implementation Playbook for Utilities

Begin by mapping roles and hazards. Profile the tasks, postures, climate exposure and relevant standards for each role, such as EN ISO 20471 for visibility and BS EN 61482‑2:2020/IEC 61482‑2:2018 for arc flash. This gives designers a clear brief and helps prioritise protection without excess bulk.

Next, run inclusive sizing clinics. Capture height, rise and hip data alongside chest and waist, and test multiple pattern blocks rather than stretching a single template. Move quickly into wearer trials in live conditions to validate mobility, thermoregulation, visibility and compatibility with harnesses and rigging. Use HSE thermal guidance as a checklist for both garments and task planning.

As specifications firm up, require DPP‑ready, eco‑friendly uniforms. Ask suppliers for fibre origin, recycled content, chemical compliance, care and repair instructions, and clear end‑of‑life pathways.

Finally, build the circular logistics that make the policy real. Plan take‑back, sorting, repair and recycling in contracts, and align supplier KPIs to the ISO 590xx circular economy family. Monitor repair rates, average garment lifespan, wearer feedback and safety incidents by garment version, then use that data to iterate each season.

Frequently Asked Questions about Innovative Utilities Workwear

Q: How is sustainable workwear different from standard PPE?

A: It is designed for durability, repairability, and recycling, comes with verifiable supply‑chain data, and balances protection with thermal comfort.

Q: What makes uniforms genuinely eco‑friendly in EU terms?

A: Lower‑impact fibres (e.g., recycled content, bio‑based where appropriate), safe chemistry, long wear life, and clear end‑of‑life pathways supported by DPP data.

Q: How do we evidence inclusion in tenders?

A: Reference BS 30417:2025 for inclusive PPE provisioning, document sizing clinics, and wearer‑trial cohorts, and show how pattern blocks vary across body shapes.

Q: What data goes into a Digital Product Passport for textiles?

A: Expected fields include fibre composition, origin, recyclability guidance, chemical compliance, and care/repair data, with unique identifiers for traceability.

Q: Which KPIs should we set for suppliers?

A: Repair rate, average wear life, recycled content %, take‑back capture rate, sort‑to‑recycle yield, and conformance to the 2024 ISO 590xx updates.

Inclusive, Innovative Workwear that Proves its Value

For utilities operators, clothing is infrastructure. By investing in innovative workwear that is inclusive by design, compliant with the latest EU frameworks, and engineered for performance, you unlock measurable gains in safety, productivity, and morale. The route is clear: treat workwear as a lifecycle system, insist on sustainable workwear specifications with DPP‑ready data, and partner with suppliers who can deliver eco‑friendly uniforms alongside robust circular logistics. That’s how you build a wardrobe that works for everyone — and stands up to the scrutiny of modern operations and modern regulation.

B E S P O K E U N I F O R M S . C U S T O M U N I F O R M S . S U S T A I N A B L E U N I F O R M S . E T H I C A L U N I F O R M S .